In the modern fertilizer production line, labor costs continue to rise, how to reduce manual dependence, improve the level of automation, has become the focus of enterprise attention. By introducing intelligent equipment, optimizing process flow and implementing automatic control system, enterprises can effectively reduce labor by 50% and improve production efficiency, especially in the NPK fertilizer production line, the effect of automation upgrade is particularly significant.

1. Automatic feeding system is adopted to reduce manual feeding

The traditional production mode relies on manual feeding, which has high labor intensity and low efficiency. The use of automatic feeding equipment can precisely control the material conveying speed and dosage, which not only reduces manual operation, but also avoids human error and improves production stability.

2. Choose efficient fertilizer granulator to improve automatic granulation

Fertilizer granulator is the core equipment of the production line, and the traditional granulation process requires more manual intervention, such as adjusting the ratio of materials and detecting the quality of particles. Modern intelligent granulator has a precise control system, which can automatically adjust the material flow, humidity and granulation speed, reduce manual intervention and improve production efficiency.

3. Introduce intelligent pile turning machine to reduce the cost of manual pile turning

In the process of organic fertilizer production, fermentation turning usually requires a lot of manual stirring and turning. The intelligent stacking machine can automatically and evenly turn the material, ensure the oxygen supply, promote rapid fermentation, not only reduce the manual operation intensity, but also shorten the fermentation time and improve the quality of fertilizer.

4. Automatic screening and packaging system, reduce manual sorting

In NPK fertilizer production lines, screening and packaging usually require a lot of manual operation. The automatic screening equipment can accurately separate particles and powders, while the automatic packaging system can complete the whole process of weighing, bagging, sealing, etc., significantly reducing manual input and improving packaging efficiency.