As a large mechanical equipment, the chicken manure organic fertilizer dryer is inevitably prone to some malfunctions during long-term operation and frequent use. Understanding and mastering the causes and solutions of these common faults is crucial for ensuring the normal operation of the dryer and extending its lifespan. Here are some common malfunctions and coping strategies that may occur in chicken manure organic fertilizer dryers:

Poor drying effect

Reason: It may be due to insufficient heat source or problems with the dehumidification system, resulting in high humidity in the drying room; Or there are too many materials that exceed the processing capacity of the organic fertilizer dryer.

Solution: Check and adjust the heat source output to ensure sufficient heat supply; Check if the dehumidification system is functioning properly and clean the dehumidification pipeline; Reasonably control the amount of material input to avoid overloading operation.

The dryer is blocked

Reason: The material is too large, too hard, or contains foreign objects, causing blockage in the drying channel; Or the internal design of the dryer is unreasonable, resulting in poor material fluidity.

Solution: Pre screen and crush the materials to remove large blocks and hard objects; Regularly clean the interior of the organic fertilizer dryer and check for material accumulation; Consider improving the internal structure to enhance the smoothness of material flow.

Low thermal efficiency

Reason: The insulation layer of the dryer is damaged, resulting in severe heat loss; Or the heat exchanger may be dirty or blocked, affecting the heat transfer efficiency.

Solution: Check and repair the insulation layer to ensure good insulation effect; Regularly clean the heat exchanger to maintain its cleanliness and improve heat exchange efficiency.

Abnormal increase in noise

Reason: It is usually caused by the wear or lack of lubrication of rotating components (such as bearings, transmission gears, etc.) inside the dryer.

Solution: Regularly check the condition of rotating components and replace severely worn parts in a timely manner; Regularly add oil to the rotating parts to maintain good lubrication.

Motor overload or tripping

Reason: Material jamming, excessive load, or problems with the motor itself, such as winding short circuits.

Solution: Check the load condition of the motor to avoid overloading operation; Regularly maintain the motor, check the insulation condition of the motor winding, and repair or replace it if necessary.

Combustion system malfunction

Reason: Unstable fuel supply, burner blockage or ignition system malfunction.

Solution: Check the fuel supply system to ensure sufficient and stable fuel quality; Regularly clean the burner, check the ignition electrode, and ensure sufficient combustion.

In order to reduce the possibility of malfunctions in the chicken manure organic fertilizer dryer, in addition to the targeted solutions mentioned above, it is also necessary to develop a scientific and reasonable maintenance plan, regularly conduct comprehensive inspections and maintenance of the equipment, timely discover and eliminate hidden dangers, and ensure that the dryer is always in good working condition. In addition, operators should receive professional training, strictly follow operating procedures, and avoid equipment failures caused by improper operation.