Chain plate turning machine is a widely used mechanical equipment in the organic fertilizer fermentation process, mainly used for material turning, oxygen supply, and homogenization treatment in large composting plants or fermentation tanks. It plays a crucial role in promoting the fermentation process and improving the fermentation quality. Its working principle is based on the combination of mechanical dynamics and biological fermentation engineering. The specific operating mechanism of the chain plate flipping machine will be analyzed in detail below:

Structural composition

The chain plate flipping machine mainly includes the following key components:

Drive system: composed of a motor, reducer, and transmission chain, providing power source.

Chain plate component: composed of high-strength chain plates and support frames, with specially designed buckets or mixing blades on the chain plates for grabbing and flipping materials.

Walking mechanism: Move the whole machine along the track to different positions in the fermentation tank to ensure comprehensive flipping.

Electrical control system: responsible for monitoring and regulating various operating parameters of the flipping machine, achieving automated or semi automated operation.

working principle

Material loading and flipping: After starting, the chain plate flipping machine moves along the pre laid track to one side of the fermentation tank. At this point, the bucket or stirring blade on the chain plate penetrates deep into the fermentation material layer, and as the chain plate moves forward, it flips up the bottom layer of material and fully contacts the fresh air on the surface.

Ventilation and oxygen supply: The flipping action increases the surface area of the fermented material, which is conducive to fresh air entering the interior of the material, increasing oxygen permeability, promoting the activity of aerobic microorganisms, and accelerating the degradation and stabilization process of organic materials.

Temperature and moisture regulation: The flipping process also helps dissipate the heat generated during the fermentation process, preventing the death of beneficial microorganisms caused by local high temperatures. At the same time, flipping can make the moisture more evenly distributed in the material, avoiding local dryness or wetness that may affect fermentation efficiency.

Homogenization treatment: Repeatedly flipping the stack also helps to mix the materials in the fermentation tank evenly, eliminate local differences, and ensure consistent overall fermentation quality and rate.

Application scenarios

The chain plate turning machine is particularly suitable for large-scale organic fertilizer production and agricultural waste resource utilization, such as livestock manure, crop straw, urban organic waste and other large-scale composting projects. It can effectively overcome the problems of high labor intensity and low efficiency in manual stacking, greatly improving the continuity and automation level of organic fertilizer production.

Overall, the chain plate turning machine, with its powerful turning ability and precise control technology, has become an indispensable tool in modern organic fertilizer production, which is of great significance for ensuring fermentation quality and improving production efficiency.